Build a Go-Kart – Video

Go-karts are self-propelled vehicles that have four wheels, brakes, and an engine. The basic steps for constructing one are outlined here.

- You Will Need

-Internet access
-Go-kart assembly diagram
-Metal-forming tools
-Angle iron
-Welding apparatus
-¼" steel plate
-¼" cold-rolled steel
-Brakes
-20-gauge sheet steel
-⅜ cold-rolled steel
-Heavy shears
-Engine
-Seat
-4 wheels
-Go-kart kit (optional)

Step 1: Construct the frame

Search the internet for a go-kart assembly diagram and construct the go-cart’s frame from angle iron cut to size. Weld the pieces together to form the frame.

Consider purchasing a go-kart kit and assembling the parts in it according to the manufacturer’s instructions.

Step 2: Attach the mounting plate

Form the engine mounting plate from quarter-inch steel plate and weld it to the frame.

Step 3: Assemble the throttle and brake linkages

Assemble the throttle and brake linkages and attach them to the frame. Use ¼-inch cold rolled steel for the control rods. Attach two expansion-type brakes.

Step 4: Attach the firewall, belly pan, and side pieces

Form the firewall, belly pan, and side pieces from 20-guage sheet steel using heavy shears. Weld them to the frame.

Step 5: Construct the steering linkage

Construct the steering linkage and attach it to the frame. Use ⅜-inch cold rolled steel for the tie rods and steering wheel.

Step 6: Attach the engine

Attach the throttle linkage, electrical wiring, and engine to the frame

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